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Cross-flow heat exchanger is neither a downstream heat exchanger nor a counter-flow heat exchanger. It is a third flow mode, characterized by the flow directions of the two fluids being perpendicular to each other. The following is a detailed description:
1. Characteristics of downstream and upstream flow
- Go with the flow: Two fluids flow in parallel in the same direction (e.g. both flow from left to right).
- Features: large inlet temperature difference, small outlet temperature difference, relatively low heat transfer efficiency, but simple structure.
- Backflow: Two fluids flow in parallel in opposite directions (e.g. one from left to right and the other from right to left).
- Features: Large outlet temperature difference, higher heat transfer efficiency, and is a more commonly used design in industry.
2. The uniqueness of cross-flow heat exchangers
- Flow direction: The flow directions of the two fluids are perpendicular to each other (for example, one flows horizontally and the other flows vertically).
- Typical applications: compact equipment such as automotive radiators, air conditioning condensers, electronic equipment cooling, etc.
- Advantages: Compact structure, high heat transfer efficiency, suitable for high heat load scenarios.
3. Why is cross-flow independent classification?
- The definitions of co-current and counter-current are based on the directional relationship of the fluids flowing in parallel, while cross-flow flows in perpendicular directions and cannot be classified as either.
- In heat transfer, cross flow is usually analyzed as a separate object, and its heat transfer calculation model (such as ε-NTU method) is also different from that of co-current/countercurrent flow.
Summarize:
Cross-flow heat exchanger is an independent flow type, neither co-current nor counter-current. Its design maximizes heat transfer efficiency through vertical flow direction while reducing space occupation, so it is widely used in engineering.